REAR DIFFERENTIAL REMOVAL/INSTALLATION

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Caution

•  Performing the following procedures could cause an open circuit in the rear ABS wheel-speed sensor wiring harness if it is pulled by mistake. Before servicing, disconnect the rear ABS wheel-speed sensor and set it aside so that the wiring harness will not be pulled by mistake.

•  If the characteristic value of a new coupling component is not input to the 4WD control module or the characteristic value is input incorrectly after replacing the coupling component, it could result in the following conditions:

―  The system does not operate normally.

―  A problem with durability of the coupling component occurs.

•  After replacing the coupling component, read out the characteristic value of a new coupling component and write it to the 4WD control module. (See COUPLING COMPONENT CALIBRATION DATA WRITING.)

•  Read out the characteristic value of the coupling component from the label or mark shown in the figure.

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Note

•  The 4WD control module stores the characteristic value of the coupling component before replacement.

•  If the characteristic value of a new coupling component is not written, the 4WD control module does not store the value.

1.  Switch the ignition ON (engine off).

2.  Release the electric parking brake.

3.  Switch the ignition off.

4.  Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-D 2.2].)

5.  Remove the wheels and tires. (See WHEEL AND TIRE REMOVAL/INSTALLATION.)

6.  Drain the rear differential oil into a container. (See DIFFERENTIAL OIL REPLACEMENT.)

7.  Remove the propeller shaft. (See PROPELLER SHAFT REMOVAL/INSTALLATION.)

8.  Remove the middle pipe. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

9.  Remove the rear drive shaft. (See REAR DRIVE SHAFT REMOVAL/INSTALLATION.)

10.  Remove in the order indicated in the table.

11.  Install in the reverse order of removal.

12.  Add the specified rear differential oil. (See DIFFERENTIAL OIL REPLACEMENT.)

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1	Hose
2	Connector (4WD solenoid)
3	Connector (differential oil temperature sensor)
4	Rear differential component (See Rear Differential Component Removal Note.)
5	Coupling component
6	Washer
7	Rear differential mounting bracket (See Rear Differential Mounting Bracket Installation Note.)
8	Breather
9	Rear differential

Rear Differential Component Removal Note

1.  Support the rear differential using a jack.

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2.  Loosen the differential mounting bracket bolt and rotate the bracket as shown in the figure.

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3.  Rotate the rear differential as shown in the figure, and then remove the rear differential.

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Rear Differential Mounting Bracket Installation Note

Caution

•  Retighten the rear differential mounting bracket stud bolt when the rear differential mounting bracket nut is loosened.

1.  Tighten the rear differential mounting bracket stud bolt.

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